HISTORY OF DEVELOPMENT OF FERMENTATION INDUSTRY:
The range of fermentation process, Microbial biomass, enzymes, metabolites, recombinant products, Transformation process, the component parts of Fermenter. Types of industrial bioprocesses; submerged, surface, solid state fermentations: aerobic, anaerobic and light based processes. The differences between laboratory, pilot, and manufacturing scale bioreactor experiments, Green biologics of fermentation technology, types of Reactor and reactor design, process economics. Discussions with case studies
SCREENING OF IMPORTANT METABOLITES FROM MICROBIAL SOURCES:
Primary and secondary screening of industrially important microbes, Screening methods, General Techniques in improvement of industrial strains, Isolation of auxotrophic mutants, resistant mutants, revertant mutants, Selection by induced mutants producing improved yields of secondary metabolites. Preservation and storage at reduced temperature; Agar slopes, liquid nitrogen, dehydrated form, dried culture and lyophilisation. Quality control of reservation of stock cultures
INTRODUCTION TO CULTURE MEDIUM AND FORMULATION:
Energy sources, Carbon & Nitrogen sources, Minerals, Growth factors, Buffers, Precursors and regulators, Oxygen and antifoam ingredients, Medium optimization. Substrates for solid state fermentation, Evaluation methods for complex Substrates differences based on product use.
STERILIZATION PROCESS AND INOCULUM DEVELOPMENT
Medium sterilization, Design for Batch sterilization process, Calculation of del factors and holding time. Design of continuous sterilization process, Sterilization of Fermenters, Feeds & liquid wastes, Filter sterilization of media. Discussions with case studies Development of Inoculum, criteria for transfer, development of inoculum in yeast, bacterial and mycelial processes, aseptic inoculation of plant fermenters. Inoculum development methods.
LABORATORY TO LARGE SCALE FERMENTATION PROCESSES:
Batch, Continuous culture, Synchronous, nonsynchronous growth kinetics, Feedback systems, comparison of Batch and Continuous culture in industrial processes and investigative tools. Fed batch culture, Applications of Fed back cultures Techniques and trends in Fermentation technology for the production of recombinant vaccines, therapeutic proteins, antibiotics and diagnostics. Discussions with case studies. Treatment and disposal procedure for industrial effluents.
Course outcomes:
After studying this course, students will be able to:
Question paper pattern:
The SEE question paper will be set for 100 marks and the marks scored will be proportionately reduced to 60.
Textbook/ Textbooks
1 Principles of Fermentation Technology Stanbury& Whitaker , Second Edition, BH publications 1995
2 Biotechnology Text book of Industrial Microbiology W. Crueger and A. Crueger Sinauer Publishers 1990
Reference Books
1 Industrial Microbiology Casida Wiley 1986
2 Biotechnology : A Text Book of Industrial Microbiology T.D. Brock Smaeur Associates 1990
3 Comprehensive Biotechnology Moo-Young, M., Bull, A. T., Dalton, H. Pergamon Press 1987