Casting Process:
Introduction, various manufacturing processes, convectional casting processes, special casting processes, squeeze casting processes, foam casting, melting processes, Types of furnace, melting using cupola furnace, Resistance furnace, Induction furnace.
Powder Metallurgy Process:
Introduction, benefits of power metallurgy process, limitations and applications of process, flow chart of process, various methods of production of powder, powder treatment, powder characteristics, compaction of powder and its methods, pre-sintering, operation before sintering, sintering, operating after sintering.
Mechanical Alloying:
Introduction and process of mechanical alloying, milling parameters in mechanical alloying, material synthesizing using mechanical alloying, phase formed in mechanical alloying, mechanical alloying of miscible systems, mechanical alloying of immiscible systems, oxide dispersion strengthened alloys, reactive milling, phase transition observed in mechanical alloying.
Advance Processing and Forming:
Introduction: abrasive finishing, Chemical mechanical polishing (CMP) technology, photochemical machining, high voltage forming of metal, explosive forming or fabrication, Electrochemical hydraulic forming, magnetic pulse forming.
Processing of polymer materials and latest trends in manufacturing processes:
Introduction, processing of plastic, compression moulding, injection molding, extrusionmolding, blow molding, ageing of polymer, Effect of temperature, UV and solar radiations,Introduction to agile manufacturing and green manufacturing, Advantages and application ofagile manufacturing, Advantages and application of green manufacturing.
Metal injection moulding (MIM) and self-propagating high temperature synthesis processes:
Introduction, steps in MIM, Advantages and requirements of MIM, materialsprocesses of MIM, SHS process: Introduction, Types of SHS, reaction mechanics, parametersto be considered in SHS, Types of SHS products and applications microwaves sintering ofmetals process, Types of SHS products and applications, process parameters for microwavesintering, Advantages and limitations.10 Hrs
Course outcomes:
At the end of the course the student will be able to:
1. Understand the concept of joining processes for various materials and methods to avoid distortion.
2. Understand various non-conventional welding process.
3. Inspect the welds using DT and NDT techniques and learn the weld symbols.
4. Design the welding and applying quality control techniques.
5. Apply computer software for weld design.
Question paper pattern:
The SEE question paper will be set for 100 marks and the marks scored will be proportionately reduced to 60.
Textbooks
(1) MANUFACTURING TECHNOLOGY by ROA P N, TATA Mc Grew Hill 1996
(2) Principles of materials science and engineering by W F SMITH, Tata Mc Grew Hill
Reference Books
(1) Manufacturing engineering and technology by Kalpakjain. S
(2) Modern machining processes by P C Pandey and shah, Tata Mc Grew Hill, NewDelhi.