17IP34 Mechanical Measurement syllabus for IP



A d v e r t i s e m e n t

Module-1 Standards of measurement 10 hours

Standards of measurement:

Definition and Objectives of metrology, Standards of lengthInternational prototype meter, Imperial standard yard, Wave length standard, subdivision of standards, line and end standard, calibration of end bars (Numerical), Slip gauges, Wringing phenomena, Indian Standards (M- 81, M-12), Numerical problems on building of slip gauges.

Module-2 System of Limits, Fits, Tolerance and Gauging 10 hours

System of Limits, Fits, Tolerance and Gauging: Definition of tolerance, Specification in assembly, Principle of interchangeability and selective assembly limits of size, Indian standards, concept of limits of size and tolerances, compound tolerances, accumulation of tolerances, definition of fits, types of fits and their designation (IS919-1963), geometrical tolerance, positional-tolerances, hole basis system, shaft basis system, classification of gauges, brief concept of design of gauges (Taylor's principles), Wear allowance on gauges, Types of gauges-plain plug gauge, ring gauge, snap gauge, limit gauge and gauge materials.

Comparators and Angular measurement: Introduction to comparators, characteristics, classification of comparators, mechanical comparators-Johnson Mikrokator, sigma comparators, dial indicator, optical comparatorsprinciples, Zeiss ultra optimeter, electric and electronic comparatorsprinciples, LVDT, pneumatic comparators, back pressure gauges, solex comparators. Angular measurements, bevel protractor, sine principle and use of sine bars, sine centre, use of angle gauges (numericals on building of angles), clinometers.

Module-3 Interferometer and screw thread, gear measurement 10 hours

Interferometer and screw thread, gear measurement: Interferometer, interferemetry, autocollimator. Optical flats. Terminology of screw threads, measurementof major diameter, minor diameter, pitch, angle and effective diameter of screw threadsby 2-wire and 3-wire methods, best size wire. Tool maker's microscope, gear.to.,terminology, use of gear tooth vernier caliper and micrometer.

Measurements and measurement systems: Definition, significance of measurement, generalized measurement system, definitions and concept of accuracy, precision, calibration, threshold, sensitivity, hysterisis, repeatability, linearity, loading effect, system response-times delay. Errors in measurement, classification of errors.Transducers, transfer efficiency, primary and secondary transducers, electrical, mechanical, electronic transducers, advantages of each type transducers.

Module-4 Intermediate modifying and terminating devices 10 hours

Intermediate modifying and terminating devices: Mechanical systems, inherent problems, electrical intermediate modifying devices, input circuitry, ballast circuit, electronic amplifiers and telemetry. Terminating devices, mechanical, cathode ray oscilloscope, oscillographs, X-Y plotters.

Module-5 Measurement of force, torque and pressure 10 hours

Measurement of force, torque and pressure: Principle, analytical balance,platform balance, proving ring. Torque measurement, Prony brake, hydraulicdynamometer. Pressure measurements, principle, use of elastic merijbers, Bridgemangauge, Mcloed gauge, Pirani gauge.

Temperature and strain measurement: Resistance thermometers, thermocouple, law of thermo couple, materials used for construction, pyrometer, optical pyrometer. Strain measurements, strain gauge, preparation and mounting of strain gauges, gauge factor, methods of strain measurement.

Last Updated: Tuesday, January 24, 2023