Introduction to composite materials:
Definition and classification of composite materials: Polymer Matrix Composites, Metal Matrix Composites, Ceramic Matrix Composites, Carbon-Carbon Composites. Reinforcements and Matrix Materials.
Manufacturing Techniques of Composites:
Fiber Reinforced Plastic (FRP) Processing:
Layup and curing, fabricating process, open and closed mould process, Hand layup techniques; structural laminate bag molding, production procedures for bag molding; filament winding, pultrusion, pulforming, thermo-forming, injection molding, blow molding.
Fabrication Process for Metal Matrix Composites (MMC’s):
Powder metallurgy technique, liquid metallurgy technique,special fabrication techniques.
Micromechanics of Composites:
Density, Mechanical Properties; Prediction of Elastic Constants, Micromechanical Approach, Halpin-Tsai Equations, Transverse Stresses. Thermal Properties; Expression for Thermal Expansion Coefficients of Composites, Expression for Thermal Conductivity of Composites. Mechanics of Load Transfer from Matrix to Fiber; Load transfer in Particulate Composites.
Macromechanics of Composites:
Elastic Constants of an Isotropic Material, Elastic Constants of a Lamina, Relationship between Engineering Constants and Reduced Stiffnesses and Compliances, Variation of Lamina Properties with Orientation, Analysis of Laminated Composites, Stresses and Strains in Laminate Composites, Inter-laminar Stresses and Edge Effects. Numerical Problems.
Monotonic Strength and Fracture:
Tensile and Compressive strength of Unidirectional Fiber Composites. Fracture Modes in Composites; Single and Multiple Fracture, Debonding, Fiber Pullout and Delamination Fracture. Strength of an Orthotropic Lamina; Maximum Stress Theory, Maximum Strain Criterion, Tsai-Hill Criterion, Tsi -Wu tensor theory. Comparison of Failure Theories.
Failure Analysis and Design of Laminates:
Special cases of Laminates; Symmetric Laminates, Cross-ply laminates, Angle ply Laminates, antisymmetric Laminates, Balanced Laminate. Failure Criterion for a Laminate. Design of a Laminated Composite. Numerical Problems.
Course outcomes:
TEXT BOOKS:
1. Autar K. Kaw, Mechanics of Composite materials, CRC Taylor & Francis, 2nd Ed, 2005
2. Composite Material Science and Engineering, Krishan K. Chawla, Springer, 3e, 2012
3. Robert M. Jones, Mechanics of Composite Materials, Taylor & Francis, 1999.
REFERENCE BOOKS
1. MadhijitMukhopadhay, Mechanics of Composite Materials & Structures, Universities Press,2004
2. Michael W, Hyer, Stress analysis of fiber Reinforced Composite Materials, Mc-Graw Hill International, 2009
3. Fibre Reinforced Composites, P.C. Mallik, Marcel Decker, 1993
4. Hand Book of Composites, P.C. Mallik, Marcel Decker, 1993